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STATE OF THE ART PRODUCTION FACILITY

The most widely practiced, conventional way to manufacture Cable Trays is by using Sheets > Shearing to Size > Punching to Requirement > Bending Process. However, RamKorp has changed the concept by using fully automatic roll forming lines to manufacture High Quality precision grade and tolerance free trays.

The Process starts with feeding of Slit Coils to the automated machine and the end product is directly saleable.

Machine – 1 :Fully Automatic Roll Forming Line

  • Hi Speed Forming & Perforation online using slit coils
  • 15 Seconds to manufacture 2.50 Meters of finished cable tray including perforation
  • 200 Tons Online perforation press with quick change dies
  • 2000 Meters of finished products in 1 shift of 10 hours
  • Automatic width changeover (Max 5 minutes)
  • Servo & PLC Controlled – the best electronics available in the world

Machine – 2 : Fully Automatic Roll Forming Line

  • Dedicated Line to produce Ladder Type Cable Trays
  • Production line to manufacture Runner, Rungs & Strut Channel
  • Online slotting/punching/shearing – 30 Tons Power Press
  • PLC Controlled length change and punching pitch

Machine – 3

  • Hi Speed Perforated line using sheets
  • Servo Controlled for accuracy
  • Automatic feeder and pusher
  • Sheet widths of 50 mm to 1250 mm can be perforated

Machine – 4

  • Hydraulic Shearing machine up to 5 mm
  • 2.50 meter wide shearing bed
  • Rake Angle accuracy (200 microns)
  • YSD Make

Machine – 5

  • 3.0 Meter wide Hydraulic Press Break
  • Bending Capacity of up to 4 mm

Welding Area

  • Panasonic make CO2 machines
  • Highly trained workers with safety measure in place

Shop Floor

  • 16500 Sq. Feet of dedicated shop floor
  • 10 tons EOT Crane for handling
  • Hazard free environment with complete natural lighting and air for working

Building

  • Well trained accounts and production staff
  • Conference room for daily meetings
  • 24 Hours Diesel Generator backup

Printing Facility

  • Domino Make Inkjet Printer
  • At RamKorp all the section rolled are clearly printed with our Logo, Date of Manufacture & Size of the Product

Make in India Initiative

  • The promoter being proud citizens of India, have joined hands in the “Make in India” initiative. Thus, promoting our products across the world.